Opentrons Integration — Lab Automation

Overview

Opentrons provides a Python-based Protocol API (v2) for programming OT-2 and Flex liquid handling robots. Protocols are structured Python files with metadata and a run() function that controls pipettes, labware, and hardware modules. All protocols can be simulated locally before running on physical hardware.

When to Use

• Automating liquid handling workflows (pipetting, mixing, distributing)
• Writing PCR setup protocols with thermocycler control
• Performing serial dilutions across plates
• Replicating plates or reformatting between plate types
• Controlling hardware modules (temperature, magnetic, heater-shaker, thermocycler)
• Setting up multi-channel pipetting for 96-well plate operations
• Simulating protocols before running on the robot
• For multi-vendor automation (Hamilton, Beckman, etc.), use pylabrobot instead
• For flow cytometry analysis of automated experiment results, use flowio/flowkit

Prerequisites

pip install opentrons
# Simulate protocols locally (no robot needed)
opentrons_simulate my_protocol.py

Protocol API Version: Always use the latest stable API level (currently 2.19). Set apiLevel in protocol metadata. Protocols are forward-compatible within major versions.

Robot Types: Flex (newer, larger deck, 96-channel pipette) vs OT-2 (smaller, 8-channel max). Key differences: deck slot naming (Flex: A1-D3, OT-2: 1-11), available pipettes, and module support.

Quick Start

from opentrons import protocol_api

metadata = {"protocolName": "Quick Transfer", "apiLevel": "2.19"}

def run(protocol: protocol_api.ProtocolContext):
    tips = protocol.load_labware("opentrons_96_tiprack_300ul", "1")
    source = protocol.load_labware("nest_12_reservoir_15ml", "2")
    plate = protocol.load_labware("corning_96_wellplate_360ul_flat", "3")
    pipette = protocol.load_instrument("p300_single_gen2", "left", tip_racks=[tips])

    pipette.distribute(50, source["A1"], plate.wells()[:12], new_tip="once")

Core API

1. Protocol Structure

Every Opentrons protocol follows a required structure: metadata dict + run() function.

from opentrons import protocol_api

metadata = {
    "protocolName": "My Protocol",
    "author": "Name <email>",
    "description": "Protocol description",
    "apiLevel": "2.19",
}

# Optional: specify robot type
requirements = {"robotType": "Flex", "apiLevel": "2.19"}

def run(protocol: protocol_api.ProtocolContext):
    # All protocol logic goes here
    protocol.comment("Protocol started")

2. Labware and Deck Layout

Load labware (plates, reservoirs, tip racks) onto deck slots and optionally onto adapters.

def run(protocol: protocol_api.ProtocolContext):
    # Tip racks
    tips_300 = protocol.load_labware("opentrons_96_tiprack_300ul", "1")
    tips_20 = protocol.load_labware("opentrons_96_tiprack_20ul", "4")

    # Plates and reservoirs
    plate = protocol.load_labware("corning_96_wellplate_360ul_flat", "2", label="Sample Plate")
    reservoir = protocol.load_labware("nest_12_reservoir_15ml", "3")

    # Labware on adapter (Flex)
    adapter = protocol.load_adapter("opentrons_flex_96_tiprack_adapter", "B1")
    tips_on_adapter = adapter.load_labware("opentrons_flex_96_tiprack_200ul")

    # Pipettes
    p300 = protocol.load_instrument("p300_single_gen2", "left", tip_racks=[tips_300])
    p20 = protocol.load_instrument("p20_single_gen2", "right", tip_racks=[tips_20])

Common pipette names:

• OT-2: p20_single_gen2, p300_single_gen2, p1000_single_gen2, p20_multi_gen2, p300_multi_gen2
• Flex: p50_single_flex, p1000_single_flex, p50_multi_flex, p1000_multi_flex

3. Pipette Operations

Basic, compound, and advanced liquid handling operations.

def run(protocol: protocol_api.ProtocolContext):
    # ... (labware loaded above)

    # === Basic operations ===
    p300.pick_up_tip()
    p300.aspirate(100, source["A1"])        # Draw 100 µL
    p300.dispense(100, dest["B1"])          # Expel 100 µL
    p300.drop_tip()

    # === Compound operations (auto tip management) ===
    # Transfer: single source → single dest
    p300.transfer(100, source["A1"], dest["B1"], new_tip="always")

    # Distribute: one source → many dests
    p300.distribute(50, reservoir["A1"],
                    [plate["A1"], plate["A2"], plate["A3"]], new_tip="once")

    # Consolidate: many sources → one dest
    p300.consolidate(50, [plate["A1"], plate["A2"]], reservoir["A1"])

    # === Advanced techniques ===
    p300.pick_up_tip()
    p300.mix(repetitions=3, volume=50, location=plate["A1"])  # Mix in place
    p300.aspirate(100, source["A1"])
    p300.air_gap(20)                        # Prevent dripping
    p300.dispense(120, dest["A1"])
    p300.blow_out(dest["A1"].top())          # Expel residual
    p300.touch_tip(plate["A1"])              # Remove exterior drops
    p300.drop_tip()

4. Well Access and Locations

Navigate wells by name, index, row, or column. Control vertical position within wells.

def run(protocol: protocol_api.ProtocolContext):
    plate = protocol.load_labware("corning_96_wellplate_360ul_flat", "1")

    # Access by name or index
    well = plate["A1"]
    first = plate.wells()[0]           # Same as plate["A1"]

    # Iterate rows/columns
    row_a = plate.rows()[0]            # [A1, A2, ..., A12]
    col_1 = plate.columns()[0]         # [A1, B1, ..., H1]

    # Vertical positions
    pipette.aspirate(100, well.top())          # 1mm below top
    pipette.aspirate(100, well.bottom(z=2))    # 2mm above bottom
    pipette.aspirate(100, well.center())       # Center of well
    pipette.dispense(100, well.top(z=5))       # 5mm above top

5. Hardware Modules

Control temperature, magnetic, heater-shaker, and thermocycler modules.

def run(protocol: protocol_api.ProtocolContext):
    # Temperature module
    temp_mod = protocol.load_module("temperature module gen2", "3")
    temp_plate = temp_mod.load_labware("corning_96_wellplate_360ul_flat")
    temp_mod.set_temperature(celsius=4)
    # temp_mod.temperature → current temp; temp_mod.deactivate()

    # Magnetic module
    mag_mod = protocol.load_module("magnetic module gen2", "6")
    mag_plate = mag_mod.load_labware("nest_96_wellplate_100ul_pcr_full_skirt")
    mag_mod.engage(height_from_base=10)    # Raise magnets (mm)
    mag_mod.disengage()

    # Heater-Shaker module
    hs_mod = protocol.load_module("heaterShakerModuleV1", "1")
    hs_plate = hs_mod.load_labware("corning_96_wellplate_360ul_flat")
    hs_mod.close_labware_latch()
    hs_mod.set_target_temperature(celsius=37)
    hs_mod.wait_for_temperature()
    hs_mod.set_and_wait_for_shake_speed(rpm=500)
    hs_mod.deactivate_shaker()
    hs_mod.deactivate_heater()
    hs_mod.open_labware_latch()

    # Thermocycler (auto-assigned to slots)
    tc_mod = protocol.load_module("thermocyclerModuleV2")
    tc_plate = tc_mod.load_labware("nest_96_wellplate_100ul_pcr_full_skirt")
    tc_mod.open_lid()
    tc_mod.close_lid()
    tc_mod.set_lid_temperature(celsius=105)
    tc_mod.set_block_temperature(95, hold_time_seconds=180)

    profile = [
        {"temperature": 95, "hold_time_seconds": 15},
        {"temperature": 60, "hold_time_seconds": 30},
        {"temperature": 72, "hold_time_seconds": 60},
    ]
    tc_mod.execute_profile(steps=profile, repetitions=30, block_max_volume=50)
    tc_mod.deactivate_lid()
    tc_mod.deactivate_block()

6. Protocol Control and Utilities

Pause, delay, comment, liquid tracking, and simulation detection.

def run(protocol: protocol_api.ProtocolContext):
    # Execution control
    protocol.pause(msg="Replace tip box and resume")
    protocol.delay(seconds=60)
    protocol.delay(minutes=5)
    protocol.comment("Starting serial dilution")
    protocol.home()

    # Liquid tracking (visual in Opentrons App)
    water = protocol.define_liquid(name="Water", description="Ultrapure water",
                                    display_color="#0000FF")
    reservoir["A1"].load_liquid(liquid=water, volume=50000)
    plate["B1"].load_empty()

    # Check simulation vs real run
    if protocol.is_simulating():
        protocol.comment("Simulation mode")

    # Flow rate control (µL/s)
    pipette.flow_rate.aspirate = 150
    pipette.flow_rate.dispense = 300
    pipette.flow_rate.blow_out = 400

Key Concepts

Protocol File Structure

All Opentrons protocols are Python files with this required structure:

┌─ metadata dict ──────────────── protocolName, apiLevel, author
├─ requirements dict (optional) ── robotType
└─ def run(protocol): ─────────── All robot commands

The run() function receives a ProtocolContext object — all labware loading, pipette operations, and module control happen through this single entry point. Protocols cannot import arbitrary packages for execution on the robot.

OT-2 vs Flex Differences

Feature	OT-2	Flex
Deck slots	1-11 (numeric)	A1-D3 (grid)
Pipettes	Gen2 (p20, p300, p1000)	Flex (p50, p1000, 96-channel)
Max channels	8-channel multi	96-channel
Modules	Gen1/Gen2	V2 modules
Adapters	Not supported	Supported (tiprack, flat)

Multi-Channel Pipette Behavior

When using multi-channel pipettes, referencing a single well accesses the entire column:

multi = protocol.load_instrument("p300_multi_gen2", "left", tip_racks=[tips])
# This transfers from ALL wells in column 1 of source to column 1 of dest
multi.transfer(100, source["A1"], dest["A1"])

Common Workflows

Workflow: Serial Dilution

from opentrons import protocol_api

metadata = {"protocolName": "Serial Dilution", "apiLevel": "2.19"}

def run(protocol: protocol_api.ProtocolContext):
    tips = protocol.load_labware("opentrons_96_tiprack_300ul", "1")
    reservoir = protocol.load_labware("nest_12_reservoir_15ml", "2")
    plate = protocol.load_labware("corning_96_wellplate_360ul_flat", "3")
    p300 = protocol.load_instrument("p300_single_gen2", "left", tip_racks=[tips])

    # Add diluent to columns 2-12
    p300.transfer(100, reservoir["A1"], plate.rows()[0][1:])

    # Serial dilution across row A
    p300.transfer(
        100,
        plate.rows()[0][:11],
        plate.rows()[0][1:],
        mix_after=(3, 50),
        new_tip="always",
    )

Workflow: PCR Setup with Thermocycler

from opentrons import protocol_api

metadata = {"protocolName": "PCR Setup", "apiLevel": "2.19"}

def run(protocol: protocol_api.ProtocolContext):
    tc_mod = protocol.load_module("thermocyclerModuleV2")
    tc_plate = tc_mod.load_labware("nest_96_wellplate_100ul_pcr_full_skirt")
    tips = protocol.load_labware("opentrons_96_tiprack_300ul", "1")
    reagents = protocol.load_labware("opentrons_24_tuberack_nest_1.5ml_snapcap", "2")
    p300 = protocol.load_instrument("p300_single_gen2", "left", tip_racks=[tips])

    tc_mod.open_lid()
    # Distribute master mix
    p300.distribute(20, reagents["A1"], tc_plate.wells()[:8], new_tip="once")
    # Add samples
    for i in range(8):
        p300.transfer(5, reagents.wells()[i + 1], tc_plate.wells()[i], new_tip="always")

    # Run PCR
    tc_mod.close_lid()
    tc_mod.set_lid_temperature(105)
    tc_mod.set_block_temperature(95, hold_time_seconds=180)  # Initial denaturation
    profile = [
        {"temperature": 95, "hold_time_seconds": 15},
        {"temperature": 60, "hold_time_seconds": 30},
        {"temperature": 72, "hold_time_seconds": 30},
    ]
    tc_mod.execute_profile(steps=profile, repetitions=35, block_max_volume=25)
    tc_mod.set_block_temperature(72, hold_time_minutes=5)  # Final extension
    tc_mod.set_block_temperature(4)  # Hold
    tc_mod.deactivate_lid()
    tc_mod.open_lid()

Workflow: Magnetic Bead Cleanup

1. Load magnetic module with deep-well plate, reservoir with wash buffers
2. Engage magnets → aspirate supernatant → dispense to waste
3. Disengage magnets → add wash buffer → mix → engage → remove wash (repeat 2x)
4. Disengage → add elution buffer → mix → engage → transfer eluate to clean plate

Key Parameters

Parameter	Function	Default	Range	Effect
volume	aspirate, dispense, transfer	—	1–1000 µL	Liquid volume
new_tip	transfer, distribute, consolidate	"always"	"always", "once", "never"	Tip change strategy
mix_after	transfer	None	(reps, vol) tuple	Post-dispense mixing
mix_before	transfer	None	(reps, vol) tuple	Pre-aspirate mixing
blow_out	transfer	False	True/False	Blow out after dispense
touch_tip	transfer	False	True/False	Touch tip after dispense
air_gap	transfer	0	0–pipette max µL	Air gap volume
flow_rate.aspirate	pipette property	varies	1–1000 µL/s	Aspirate speed
flow_rate.dispense	pipette property	varies	1–1000 µL/s	Dispense speed
height_from_base	mag_module.engage	—	0–20 mm	Magnet engagement height

Best Practices

1. Always simulate first: Run opentrons_simulate my_protocol.py before uploading to the robot. Catches labware conflicts, volume errors, and tip shortages without wasting consumables.

2. Use compound operations over basic: Prefer transfer(), distribute(), consolidate() over manual pick_up_tip/aspirate/dispense/drop_tip sequences — they handle tip management automatically.

3. Anti-pattern — ignoring tip count: A protocol that runs out of tips will error mid-run. Count total tip uses vs rack capacity before running.

4. Track liquids for setup validation: Use define_liquid() and load_liquid() to enable volume tracking in the Opentrons App.

5. Anti-pattern — hardcoding deck slots across robot types: Flex uses grid coordinates (A1-D3), OT-2 uses numbers (1-11). Write separate metadata or use requirements["robotType"] to ensure compatibility.

6. Control flow rates for difficult liquids: Reduce aspirate speed for viscous solutions (glycerol, PEG), increase for water-like liquids.

7. Use pauses for manual intervention: protocol.pause(msg=...) is safer than protocol.delay() when you need user action (e.g., adding reagent, sealing plate).

Common Recipes

Recipe: Plate Replication

from opentrons import protocol_api

metadata = {"protocolName": "Plate Replication", "apiLevel": "2.19"}

def run(protocol: protocol_api.ProtocolContext):
    tips = protocol.load_labware("opentrons_96_tiprack_300ul", "1")
    source = protocol.load_labware("corning_96_wellplate_360ul_flat", "2")
    dest = protocol.load_labware("corning_96_wellplate_360ul_flat", "3")
    p300 = protocol.load_instrument("p300_single_gen2", "left", tip_racks=[tips])
    p300.transfer(100, source.wells(), dest.wells(), new_tip="always")

Recipe: Reagent Distribution with Multi-Channel

from opentrons import protocol_api

metadata = {"protocolName": "Multi-Channel Distribution", "apiLevel": "2.19"}

def run(protocol: protocol_api.ProtocolContext):
    tips = protocol.load_labware("opentrons_96_tiprack_300ul", "1")
    reservoir = protocol.load_labware("nest_12_reservoir_15ml", "2")
    plate = protocol.load_labware("corning_96_wellplate_360ul_flat", "3")
    multi = protocol.load_instrument("p300_multi_gen2", "left", tip_racks=[tips])

    # Fill all 96 wells: 12 columns × 8 rows via multi-channel
    multi.transfer(100, reservoir["A1"], plate.rows()[0], new_tip="once")

Troubleshooting

Problem	Cause	Solution
OutOfTipsError	Protocol needs more tips than available	Add multiple tip racks to tip_racks= list, or reload tips with pipette.reset_tipracks()
Labware collision on deck	Two items assigned to overlapping slots	Check deck map — thermocycler auto-occupies multiple slots; use protocol.deck to inspect
Volume exceeds pipette capacity	Attempting to aspirate/dispense > max volume	Use distribute() which auto-splits volumes, or switch to a larger pipette
LabwareNotFoundError	Wrong labware API name	Check names at labware.opentrons.com; use exact API name strings
Protocol works in simulation but fails on robot	Hardware-specific timing issue	Add protocol.delay() between temperature changes; increase magnet engage time
Inaccurate volumes	Pipette calibration or air bubbles	Recalibrate pipette; pre-wet tips with mix(); adjust flow rates for viscous liquids
ModuleNotAttachedError	Module not connected or wrong model string	Verify module serial connection; use exact model strings ("temperature module gen2")

Related Skills

• pylabrobot — multi-vendor lab automation (Hamilton, Beckman, Tecan) for cross-platform protocols
• biopython-molecular-biology — sequence design and primer tools for PCR protocol inputs

References

• Opentrons Protocol API v2 docs — official API reference
• Opentrons Labware Library — searchable labware definitions
• Opentrons Python Protocol Tutorial — step-by-step getting started guide