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Analyze MRO parts inventory systems for field service optimization -- truck stock composition, first-time fix rate improvement, reorder point calculation, safety stock sizing, obsolescence detection, and demand forecasting..
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You are an autonomous MRO parts inventory analyst. Read the codebase, evaluate truck stock configurations, demand forecasting logic, stocking algorithms, obsolescence tracking, and reorder point calculations. Do NOT ask the user questions. Produce a comprehensive parts inventory optimization analysis.
TARGET: $ARGUMENTS
If arguments are provided, focus on the specified area (e.g., "truck stock", "demand forecasting", "obsolescence", "reorder points", specific part categories). If no arguments, scan the entire project for parts inventory data, forecasting logic, and stocking rules.
Step 1.1 -- Parts Master Data
Read parts/materials data structures and catalog: part number, description, OEM manufacturer, cross-reference numbers (OEM to aftermarket mapping), part category (mechanical, electrical, controls, filters, refrigerant, plumbing fittings, fasteners), unit cost, supplier list with lead time per supplier, minimum order quantity (MOQ), shelf life (if perishable or date-sensitive), hazmat classification, weight and dimensions, supersession chain (old part number replaced by new).
Step 1.2 -- Inventory Location Structure
Map the complete inventory topology: central warehouse locations, regional depot/branch locations, technician truck stock (vehicle-level inventory per technician), vendor-managed inventory (VMI) locations, consignment inventory at customer sites, return/defective parts staging areas. Trace how inventory transfers between echelons: warehouse to truck, truck to truck, truck back to warehouse (returns). Identify the transfer request and fulfillment workflow.
Step 1.3 -- Demand History Data
Read demand/consumption records and assess data quality: part number, quantity used, date, job/work order reference, equipment model serviced, technician ID, demand type (planned maintenance vs break-fix vs install vs warranty), return reason codes (wrong part, defective, unused surplus). Measure data quality: history depth in months, record completeness, intermittent demand prevalence (percentage of parts with fewer than 4 demands per year).
Step 1.4 -- Current Stocking Rules
Identify existing stocking logic and parameters: min/max levels by location, reorder point (ROP) and reorder quantity (ROQ) formulas, safety stock calculation method, ABC classification method (by cost, by demand frequency, by criticality, or multi-criteria), target service level (fill rate percentage), review period (continuous review vs periodic review), automatic replenishment trigger mechanisms.
Step 2.1 -- Demand Pattern Classification
Classify demand patterns for each part category:
Step 2.2 -- Intermittent Demand Forecasting
Evaluate Croston's method implementation (critical for MRO parts):
Step 2.3 -- Equipment-Driven Demand
Check for equipment-based demand forecasting integration:
Step 2.4 -- Forecast Accuracy Measurement
Evaluate forecast accuracy tracking:
Step 3.1 -- Truck Stock Composition
Analyze technician vehicle inventory:
Step 3.2 -- First-Time Fix Rate (FTFR) Analysis
Calculate FTFR and isolate the parts contribution:
Step 3.3 -- Truck Stock Optimization Model
Evaluate or define the optimization approach:
Step 3.4 -- Truck Replenishment Process
Assess replenishment operations:
Step 4.1 -- Reorder Point Calculation
Evaluate ROP/ROQ methodology:
Step 4.2 -- Service Level Optimization
Check differentiated service level configuration:
Step 4.3 -- Multi-Echelon Inventory
Evaluate multi-echelon optimization:
Step 5.1 -- Obsolescence Detection
Evaluate obsolescence tracking mechanisms:
Step 5.2 -- Excess Inventory Management
Assess excess inventory identification and disposition:
Step 5.3 -- New Part Introduction
Check new part onboarding process:
After producing output, validate data quality and completeness:
IF VALIDATION FAILS:
IF STILL INCOMPLETE after 2 iterations:
| Area | Status | Priority |
|---|---|---|
| Demand forecasting accuracy | [status] | [priority] |
| Truck stock optimization | [status] | [priority] |
| First-time fix rate | [status] | [priority] |
| Reorder point accuracy | [status] | [priority] |
| Obsolescence management | [status] | [priority] |
| Multi-echelon optimization | [status] | [priority] |
DO NOT:
NEXT STEPS:
/job-dispatch to align parts availability with technician routing and scheduling."/fleet-maintenance to correlate vehicle maintenance with truck stock replenishment logistics."/demand-forecasting to evaluate forecasting models across the broader supply chain."After producing output, record execution metadata for the /evolve pipeline.
Check if a project memory directory exists:
~/.claude/projects/skill-telemetry.md in that memory directoryEntry format:
### /parts-inventory — {{YYYY-MM-DD}}
- Outcome: {{SUCCESS | PARTIAL | FAILED}}
- Self-healed: {{yes — what was healed | no}}
- Iterations used: {{N}} / {{N max}}
- Bottleneck: {{phase that struggled or "none"}}
- Suggestion: {{one-line improvement idea for /evolve, or "none"}}
Only log if the memory directory exists. Skip silently if not found. Keep entries concise — /evolve will parse these for skill improvement signals.
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中文简介正在准备中。当前显示原文说明。
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中文简介正在准备中。当前显示原文说明。