Expert-level CAD design covering parametric modeling, assembly design, drawing creation, FEA simulation, design for manufacturing, and PLM workflows.
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Sketch: 2D profile with dimensions and constraints, fully defined best practice. Features: extrude, revolve, sweep, loft, fillet, chamfer, shell, pattern. Feature tree: history of operations, order matters for dependencies. Design intent: model dimensions to reflect design relationships. Configuration: multiple variants of part within single file.
Mates: define relationships between components, coincident, parallel, concentric. Bottom-up: design parts first, assemble second. Top-down: design in context of assembly, driven by layout sketch. Interference detection: check for part collisions in assembly. Bill of materials: auto-generated list of all components in assembly.
Views: front, top, side, section, detail, auxiliary views. Dimensions: fully dimensioned to manufacturing requirements. Tolerances: GDandT symbols for form, orientation, position, runout. Title block: part number, revision, material, scale, approval signatures.
Mesh: discretize geometry into elements, finer mesh near stress concentrations. Boundary conditions: fixtures and loads applied to represent real constraints. Material properties: elastic modulus, Poisson ratio, yield strength. Results: stress, strain, displacement, factor of safety visualization.
| Pitfall | Fix |
|---|---|
| Undefined sketch causing unexpected behavior | Always fully define sketches |
| Feature order problems | Understand parent-child relationships in feature tree |
| Over-constrained assembly mates | Use minimum mates to fully define position |
| FEA singularity at sharp corners | Add fillets or interpret local high stress with caution |
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Expert-level abstract algebra knowledge. Use when working with groups, rings, fields, modules, Galois theory, representation theory, or algebraic structures. Also use when the user mentions 'group', 'ring', 'field', 'homomorphism', 'isomorphism', 'normal subgroup', 'quotient group', 'Sylow theorem', 'Galois theory', 'polynomial ring', 'ideal', 'module', 'vector space', or 'representation theory'.
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Expert-level acoustics knowledge. Use when working with sound waves, acoustic propagation, resonance, standing waves, Doppler effect, room acoustics, ultrasound, noise control, musical acoustics, or architectural acoustics. Also use when the user mentions 'sound wave', 'decibel', 'frequency', 'resonance', 'standing wave', 'Doppler effect', 'acoustic impedance', 'reverberation', 'ultrasound', 'noise control', 'harmonics', or 'sound intensity'.
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Expert-level aerodynamics covering subsonic and supersonic flow, lift and drag, airfoil theory, boundary layers, compressible flow, and CFD methods.
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Expert-level air quality engineering covering pollutant sources, atmospheric dispersion, air quality standards, emission controls, and air quality modeling.
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Expert-level aircraft structures covering structural design philosophy, wing and fuselage analysis, fatigue and damage tolerance, composite structures, and certification.
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Expert-level algorithms and complexity theory covering sorting, searching, graph algorithms, dynamic programming, greedy algorithms, NP-completeness, and algorithm design paradigms.
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